Manufacturing & Production Case Studies

Here are examples of clients who approached us with specific challenges, and how we collaborated to overcome them successfully.

Our Satisfied Clients

Featured Cases Display

Using our top-level tool shop, we offer custom services including injection molding and insert molding with many types of plastic materials .

Small Batch Of Table Connectors Producing by Insert Molding Process

Electric Scooter Wheel Hubs Producing by Insert Molding

High-Precision Injection Molding for Versatile Hair Dryers

PC thermal paper printer housing manufactured through precision injection molding

Steel Ventilated Heat Sink High Precision Profile

Other Cases

Our other cases display a wide range of successful projects, showcasing our expertise in delivering tailored solutions across various industries.

Case Display

Collectible Display

Custom Coin Holder/Display for Certified Collectible Coins

  • Reduced production cycle time and enhanced quality.
  • Sustainable materials for eco-friendly production.
  • Reliable inspection processes for consistent product performance.

Our Process

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Our Process

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Polystyrene Components Reel

Redesign and Manufacturing of Surface Mount Component Reels

  • Improved heat dissipation with redesigned structure.
  • Durable materials for longevity and reliability.
  • Efficient production cycles with enhanced part quality.

Case Display

Flow Meter Tool

Custom Flow Meter Tube for Liquid Measurement Applications

  • Core pull design for efficient manufacturing.
  • High clarity and precision with polycarbonate material.
  • Flexible inventory management and exceptional customer service.

Our Process

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Our Process

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ABS Gauge Cover

Custom Molded Gauge Cover for Protective Applications

  • Durable ABS material for reliable protection.
  • Customizable design to meet specific needs.
  • Efficient secondary operations for hardware compatibility.

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Mobile Device

Custom-Designed Phone Stands for Cell180.com

  • Designed by KingStar Mold’s expert team to customer specifications.
  • Efficient operations ensure seamless packaging and labeling.
  • Units are routed directly to distributors and wholesalers for streamlined distribution.

Our Process

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Our Process

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Molded Sensor Switch for Tool Vending

Custom Molded RFID Sensor Switch for Tool Vending Applications

  • Two-piece RFID sensor switch design.
  • Durable materials and precise dimensions for reliable performance.
  • Flexible inventory management for seamless order fulfillment.

Contact Us To Learn More